By Harold Payson
Simply equipped boats for amateurs. contains 3 stitch-and-glue designs-a strategy that enables the plywood seams to be "taped" including fiberglass and resin rather than steel fastenings-and 3 traditional designs outfitted and not using a jig.
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Additional info for Build the New Instant Boats
Tack the side panels to frame molds number 6 and number 12, then to frame mold number 9 and to the transom. Glue and fasten the side panels to the transom permanently. Install the forward frame mold, number 3, fasten the stem to it, and fasten the side panels to the stem. The bottom panel goes on next; match its centerline to the centerlines marked on the transom and on each frame mold, and tack it in place. Put the bilge panels in last, check the end fit, and ensure that the panels lie snug to the frame molds; use tacks and masking tape to hold the bilge panels to the edges of the bottom and side panels.
In building. the Tack-and-Tape boats are simpler, but because of the fiberglas sing involved, more time consuming. I think that they do not replace the Fit-and-Fasten boats; rather, they extend the Instant Boats concept. I'll take you through the Tack-and·Tape method step by step when I describe the building of Gypsy, but let's take a quick look at the general process right now. Basically, Tack-and·Tape begins with the cutting out of plywood panels, like the planks in plank-an-frame building. These are shaped to fit together, edge wedge, and are temporarily fastened in place with tackswhich, for my choice, are light IS-gauge nails.
Slip sticks under the sheets and saw the parts out with a Skilsaw set- square edged (no bevel needed I. Note: Allow the glue to set thoroughly before moving the assembly. In the dewiled bWlding directions that follow, I'll give a sequence for the layout operation that gives the glue time to set without slowing down the building. Bend the nail points over, and using the side and -~ - -1-1- - - - - / / / /' •• j Building Gypsy Full Size bilge panels as patterns, trace mirror images so you won't find yourself with butt straps both inside and outside the hull.